For target gene analysis, we analysed the genome of our aimed recipient strain to identify which genes are required to generate a functional Wood-Ljungdahl pathway (WLP) in a non-CO2-assimilating host organism. Sandoval-Espinola et al. were first to identify WLP genes in Clostridia which are incapable of utilising CO2 as a carbon source[1]. This proposes that only the acetyl-CoA synthase (acsB) is required to enable a functional WLP. However, these investigations were based on genome annotations and RNA sequencing data. No enzymatic studies on translation, functionality, or interaction were made to further investigate these transcripts. Additionally, these studies were only conducted in the butanol producer Clostridium beijerinckii (C. beijerinckii), but not in our target organism Clostridium saccharoperbutylacetonicum (C. saccharoperbutylacetonicum). In order to identify required genes for a functional WLP in our target organism, we first thought about the essential genes of the WLP. Woods et al. did an in-depth essay to identify the minimal set of WLP genes[2]. They were able to identify a set of 21 genes required for the assimilation of CO2 and H2, the methyl- and carbonyl branch and the eventual synthesis of acetyl-CoA. By in-silico analysis we were able to identify that only the acetyl-CoA synthase (ACS), the formate dehydrogenase and the corrinoid-iron nickel enzyme annotations in the genome of C. saccharoperbutylacetonicum were missing. The absence of the formate dehydrogenase is of secondary importance for this project as C. saccharoperbutylacetonicum, same as C. beijerickii possess the Pfor/Pfl system. It catalyzes first the transfer of CO2 onto acetyl-CoA (Pfor) and then, by removal of the CoA, formate is generated (Pfl). Therefore, C. saccharoperbutylacetonicum can synthesize formate, which is the first step of the WLP, without the utilisation of the formate dehydrogenase. Furthermore, all essential genes for the Rnf energy conservation system are annotated in C. saccharoperbutylacetonicum, implying that the same energy system as in Clostridium ljungdhalii (C. ljungdahlii) and Acetobacterium woodii (A. woodii) is present (Figure 1). However, due to the limited time frame of the project, we were not able to conduct enzyme essays of RNA-seq. experiments in C. saccharoperbutylacetonicum.
During the course of our project, we constructed the following three plasmids (Figure 2):
The backbones used belong to the ClosTron plasmid system and were: pMTL83151_PbgaL_gusA (7506 bp) and pMTL83151_PthlA_gusA (6241 bp)
pMTL83151_PbgaL_gusA contains the promoter PbgaL which leads to low basal expression of the following coded gene on the plasmid and additionally is lactose inducible for stronger gene expression. pMTL83151_PthlA_gusA instead contains the PthlA promoter which is known to be a strong promoter in Clostridia. The empty plasmid pMTL83151 contains the lacZ-gene at the multiple cloning site, which means that by introduction of a transgene insert, the lacZ-gene becomes disrupted. Colonies of positive clones with correct transgene insertion should therefore appear white on a medium containing X-gal. Negative clones with faulty transgene integration in the plasmid can still express the β-galactosidase and therefore X-gal is hydrolyzed and the blue 5,5’-dibromo-4,4’-dichloro-indigo dye is produced. Additionally, the plasmids code for the catP cassette, so Escherichia coli (E. coli) or C. saccharoperbutylacetonicum transformants can grow on selective media containing the antibiotics Chloramphenicol (E. coli) or Thiamphenicol (C. saccharoperbutylacetonicum).
Our desired transgene we wanted to transform into E. coli and subsequently into C. saccharoperbutylacetonicum was the acetyl-CoA synthase acsB. We obtained the gene by amplification via PCR from the genomic DNA of our donor organisms. The donor organisms we used were C. ljungdahlii and A. woodii. The correct amplification of the 2.1 kb large gene can be seen by the band on the gel in Figure 3.
Additionally, we amplified a 5 kb large fragment from A. woodii using PCR, in case our minimal ACS fragment is not sufficient for CO2 assimilation in C. saccharoperbutylacetonicum. This 5 kb fragment contains the genes encoding for AcsA, CooC2 and AcsB1. Here, acsA and cooC2 code for the CO dehydrogenase (CODH) whereas acsB1 codes for the acetyl-CoA synthase, the ACS subunit of the CODH/ACS complex. The CODH/ACS complex catalyzes the fusion of the methyl- and carbonyl branches by transferring the methyl- and carbonyl groups to Co-enzyme A to form acetyl-CoA. Initial amplification attempts of the 5 kb fragment failed. We therefore tried different PCR master mixes (as indicated in the notebook). To check whether the amplification with one of the new master mixes was successful, the size of the PCR product was examined via agarose gel electrophoresis. The correct amplification of the 5 kb large gene can be seen by the band on the gel in Figure 4 for all samples. However, an additional band smaller than 250 bp is visible. To isolate only the 5 kb fragment, direct purification from gel was carried out.
Next, we digested our backbone plasmids and insert-genes acsB1 (from A. woodii) and acsB2 (from C. ljungdahlii) with Xho1 and Nhe1. The gusA gene (1.8 kb) was cut out by the enzymes and the acsB (2.1 kb) was newly ligated into the backbone plasmid. The ligated plasmids were then transformed into E. coli. Plasmids from white colonies on transformation plates containing X-gal, IPTG and Chloramphenicol were prepared and controlled by test-digestion with Xho1 and Nhe1. With the digested samples a gel electrophoresis was conducted. In Figures 5-7, bands for the digested linearized plasmids without insert can be seen. At 5.7 kb for pMTL83151_PbgaL_acsB2_CLJU and pMTL83151_PbgaL_acsB1_AWO, as well as at 4.4 kb for pMTL83151_PthlA_acsB2_XY can be seen. Furthermore, at 2.1 kb the excised acsB insert is present, demonstrating correct cloning could be verified.
For final verification of the transformed plasmids and to check for any possible point mutations, plasmids pMTL83151_PbgaL_acsB1_AWO, pMTL83151_PbgaL_acsB2_CLJU and pMTL83151_PthlA_acsB2_CLJU were completely sequenced. Alignment of the sequencing results obtained with the expected plasmid sequences revealed that no mutations were present.
After we successfully constructed our plasmids, we transformed them into our recipient organism C. saccharoperbutylacetonicum . We selected positive transformants on media containing Thiamphenicol. To check if the correct plasmids were integrated, we prepared the plasmids out of clones and again performed a test-digest with Xho1 and Nhe1. After gel electrophoresis, bands for the digested linearized plasmids without an insert at 5.7 kb for pMTL83151_PbgaL_acsB1_Awo, pMTL83151_PbgaL_acsB2_CLJU, as well as at 4.4 kb for pMTL83151_PthlA_acsB2_CLJU can be seen (see Figures 8-9) which match with the bands of the digested plasmids out of the E. coli transformants. Furthermore, at 2.1 kb the excised acsB insert is present, demonstrating correct transformation.
At the very end, we sent the plasmids to another round of sequencing to make sure that also our C. saccharoperbutylacetonicum transformants do not possess plasmids with any undesired mutations. Figures 10 and 11 show the alignment of the sequenced fragments with the plasmid reference and verified that our inserts were correctly cloned into the vector system. This supports the assumption that we successfully transformed C. saccharoperbutylacetonicum with the acsB1 gene from A. woodii or acsB2 gene from C. ljungdahlii under control of the two different promoters PbgaL and PthlA on the pMTL83151 ClosTron plasmids.
We have successfully integrated the constructed plasmids pMTL83151_PbgaL_acsB2_CLJU, pMTL83151_PbgaL_acsB1_Awo and pMTL83151_PthlA_acsB2_CLJU into our chosen host organism C. saccharoperbutylacetonicum.
For verification whether the inserted subunit of the acetyl-CoA synthase (acsB) is sufficient for autotrophic growth of C. saccharoperbutylacetonicum, growth analysis was performed. If CO2 could be assimilated and utilised for further metabolic processes by our transformed strains, the bacteria should be viable and grow on CO2 as only C-source. To test if this was the case, we inoculated C. saccharoperbutylacetonicum strains transformed with pMTL83151_PbgaL_acsB2_CLJU, pMTL83151_PbgaL_acsB1_Awo and pMTL83151_PthlA_acsB2_CLJU and without plasmid (wildtype as negative control) on C. ljungdahlii medium without fructose. For inoculation, we picked a colony of our C. saccharoperbutylacetonicum strains from an C. ljungdahlii agar plate to avoid picking up any carbon source from the medium. Afterwards, we gassed all cultures with a mix of hydrogen (66%) and carbon dioxide (34%). No growth could be detected for all investigated strains. This indicates that inserting acsB alone is not sufficient for CO2 assimilation and autotrophic growth of C. saccharoperbutylacetonicum.
To ensure that the inserted plasmid does not impair or reduce the growth of the C. saccharoperbutylacetonicum transformants, further growth analysis was conducted. Growth experiments were carried out with all our transformants: C. saccharoperbutylacetonicum containing pMTL83151_PbgaL_acsB2_CLJU, pMTL83151_PbgaL_acsB1_Awo and pMTL83151_PthlA_acsB2_CLJU respectively. Growth experiments were performed in CGM medium supplemented with Thiamphenicol. Additionally, we induced C. saccharoperbutylacetonicum pMTL83151_PbgaL_acsB2_CLJU and pMTL83151_PbgaL_acsB1_Awo with 20 mM lactose to induce the PbgaL promoter and activate stronger gene expression of the acsB insert. The growth of the C. saccharoperbutylacetonicum wildtype strain in CGM medium without thiamphenicol was used as a reference. All cultures were inoculated to an OD600 of 0.05. As seen in Figure 12, all transgenic strains were viable on CGM medium supplemented with Thiamphenicol. C. saccharoperbutylacetonicum with pMTL83151_PbgaL_acsB1_Awo (not induced) showed the most rapid growth. It switched from lag- to the exponential stage after two hours. All other investigated strains reached the exponential phase after six hours, whereas C. saccharoperbutylacetonicum with pMTL83151_PthlA_acsB2_CLJU reached this phase after 8 hours only. The slope during the exponential growth phase was similar for the entire investigated strains and no significant difference was detected. All strains reached the stationary stage after 27 hours where no notable increase of the OD600 could be noticed anymore. The transformed strains (induced and not induced for the lactose inducible promoter) grew slightly better than the wildtype. This indicates that the inserted plasmid does not reduce or limit the growth of the transformed cultures. Hence, we assumed that the undetectable growth on CO2 as the sole carbon source was not cause by the integration of the plasmid. Instead, we concluded that the inserted acsB gene may not be sufficient for CO2 assimilation in C. saccharoperbutylacetonicum.
As the results above indicate that the expression of the acetyl-CoA synthase is not sufficient to enable an autotrophic growth of C. saccharoperbutylacetonicum, therefore more pathway genes are required to convey this capability. Since the PCR for the 5 kb unit of A. woodii (as described above) proved challenging, most likely due to the low GC content of Clostridia, we chose a commercial de-novo synthesis approach for the construction of the larger transcription units. As we are currently unable to identify which genes are required to allow a functional Wood-Ljungdahl pathway (WLP), we targeted the WLP cluster of A. woodii for transforming further genes. This is a particularly well-suited target as, in this organism, the WLP is organised into two clusters which are subdivided into smaller transcription units respectively. To ensure a successful synthesis we selected genes of higher priority for the pathway and designed two transcription units respectively so that they can be expressed together from one plasmid system. For the first plasmid construct we have chosen the pMTL83151 backbone and designed two subunits for expression. The first subunit contains the acsD-acsC-acsE fragment and the second unit contains acsA-cooC2-acsB1. To combine these units on the plasmid, they were connected via the SfaA1 restriction site. By this, we created one frame in the order: acsD-acsC-acsE-acsA-cooC2-acsB1. For the insertion of this unit into the plasmid, we utilised the Sal1-Nhe1 combination. By this, all subunits of the ACS and CODH should be expressed. For the second unit, we choose the pMTL82151 backbone. This backbone is organised identically to the pMTL83151 backbone (Figure 13). However, it contains a pBP1 replication origin instead of a pCB102 replication origin. On this backbone, we inserted the unit of cooC1-acsV-Awo_c10690-Awo_c10700 and metV-metF by connecting them with a Pac1 restriction site. This fragment adds important units of the methylene-THF reductase and accessory proteins. To this point we did not successfully transform these plasmids into C. saccharoperbutylacetonicum.
Based on the results described above, we concluded that acsB of A. woodii and C. ljungdahlii respectively is not sufficient to enable autotrophic growth of C. saccharoperbutylacetonicum. Hence, further Wood-Ljungdahl pathway (WLP) proteins are required for a functional WLP in C. saccharoperbutylacetonicum. In order to expand the gene set for cloning, we amplified 5 kb out of the genome of A. woodii. This fragment contains the following genes: acsA, cooC2 and acsB1. We aim to insert the 5 kb fragment into the plasmids pMTL83151_PbgaL_gusA and pMTL83151_PthlA_gusA for future transformation of C. saccharoperbutylacetonicum. Subsequently, the ability of the new C. saccharoperbutylacetonicum transformant to assimilate CO2 and to grow autotrophically should be evaluated.
In case that the organism is still not able to grow autotrophically, further required genes must be integrated to complement the WLP in C. saccharoperbutylacetonicum. For cloning of further required WLP genes, we were able to obtain A. woodii transcription units by de-novo synthesis as described in the transcription unit design section. However, due to the limited time frame and an accumulation of technical problems related to the synthesis, we were not able to express these genes in C. saccharoperbutylacetonicum yet. Successful integration of these A. woodii genes would introduce entirely new genes into C. saccharoperbutylacetonicum, and genes that are already annotated but it is unclear whether they are functionally expressed. We would apply the same cloning strategy as described in the results section for acsB. With the combination of our integrated gene clusters and the annotated genes in C. sacchroperbutylacetonicum, all the required genes of the WLP are present and it is likely that our transformed organism will be capable of CO2 assimilation.
In order to increase the eventual biofuel yield of our engineered Clostridium, we aim to clone an even stronger promoter in front of the pathway genes. We decided to utilise the improved ferredoxin promoter as proposed by iGEM Nottingham 2019 (part BBa_K2715011) which is the strongest promoter they analysed. However, we did not succeed to construct a plasmid with a ferredoxin promoter yet as we experienced toxic effects in E. coli. This improved ferredoxin promoter could therefore be directly integrated via the RiboCas system in C. saccharoperbutylacetonicum and the transformation of the potentially toxic plasmid into E. coli could be bypassed.
As the entirety of the Wood-Ljungdahl genes are ~18 kb in size, problems can occur during plasmid construction and subsequent transformation of such large sized plasmids. Even though ClosTron plasmids with a size of ~12 kb were already constructed and successfully transformed (see Human Practices), we could come across obstacles even when splitting the gene clusters onto several plasmids. Therefore, other more suited methods for cloning larger sized fragments such as gene clusters should be used. During our integrated human practice activities, Prof. Winzer explained alternative transformation systems. The RiboCas system is a CRISPR-based tool for genome editing specifically for the genus Clostridia with a transformation efficiency rate of 100 %[3]. Additionally, the allelic exchange system is a further possible approach for gene editing and introducing metabolic pathways into Clostridia[4].
To gain insights into whether the annotated genes are actually transcribed or whether they need to be cloned, and whether transformed genes are expressed in C. saccharoperbutylacetonicum, we aim to perform a Reverse Transcription quantitative PCR (RT-qPCR) screen or RNA-sequencing.
A crucial step of the WLP is the dimer formation of the CODH and the ACS in order to obtain acetyl-CoA. In previous studies it was indicated that this interaction seems to vary depending on the respective organisms[5]. We would therefore employ enzymatic studies to identify whether our cloned ACS can form a functional dimer with the CODH of C. saccharoperbutylacetonicum. Furthermore, a comparison of the amounts of acetyl-CoA synthesised by the native CODH-ACS complex to the cloned equivalent can be carried out.
In an industrial strain, it must be taken into account that various aspects can reduce or limit the product yield.
For industrial scale-up the desired strain must fulfil certain requirements: it must have sufficient resistance to the end product, in our case butanol, as it normally is toxic in high concentrations. There are already first approaches to increase the butanol resistance and yield of C. saccharoperbutylacetonicum and thus make it more suitable and profitable for industrial use. Tanaka et al. performed a mutant screen and found a strain with a 1.6-fold increased butanol production[6]. The highest butanol yield so far was reached by using the genome editing tool CRISPR-Cas9. A yield of 19.0 g/liter was achieved by the deletion of the genes pta and buk in C. saccharoperbutylacetonicum[7]. Koepke et al. additionally indicated an adapted metabolism of C. autoethanogenum depending on the use of syngas or CO [8]. It would therefore be useful to assess the product yield under different gas compositions including CO, CO2, H2 gas mixtures together with varying temperatures.
Once a prototype strain is generated, the scale-up process would accelerate significantly due to the great progress made by LanzaTech and numerous other companies working with C. saccharoperbutylacetonicum on an industrial scale. So, we would be able to utilize the already existing infrastructure on industrial anaerobic fermentation.
[1] Sandoval-Espinola, W. J.; Chinn, M. S.; Thon, M. R.; Bruno-Barcena, J. M. (2017): Evidence of mixotrophic carbon-capture by n-butanol-producer Clostridium beijerinckii. Sci Rep 7, 12759.
[2] Woods, C.; Humphreys, C. M.; Tomi-Andrino, C.; Henstra, A. M.; Köpke, M.; Simpson, S. D.; Winzer, K.; Minton, N. P. (2022); Required Gene Set for Autotrophic Growth of Clostridium autoethanogenum. App Environ Microbiol. 12;88(7):e0247921. DOI: 10.1128/aem.02479-21.
[3] Canadas, I. C., Groothuis, D., Zygouropoulou, M., Rodrigues, R., Minton, N. P. (2019): RiboCas: A Universal CRISPR-Based Editing Tool for Clostridium. ACS Synthetic Biology 8 (6), 1379-1390. DOI: 10.1021/acssynbio.9b00075.
[4] Ehsaan, M.; Kuit, W.; Zhang, Y.; Cartman, S. T.; Heap, J. T.; Winzer, K.; Minton, N. P. (2016): Mutant generation by allelic exchange and genome resequencing of the biobutanol organism Clostridium acetobutylicum ATCC 824. Biotechnol Biofuels 9, 4. DOI: 10.1186/s13068-015-0410-0.
[5] Cohen, S. E; Can, M.; Wittenborn, E. C.; Hendrickson, R. A.; Ragsdale, S. W.; Drennan C. L. (2020): Crystallographic Characterization of the Carbonylated A-Cluster in Carbon Monoxide Dehydrogenase/Acetyl-CoA Synthase. In: ACS Catal., vol. 10, no. 17, 9741–9746. DOI: 10.1021/acscatal.0c03033.
[6] Tanaka, Y.; Kasahara, K.; Hirose, Y.; Morimoto, Y.; Izawa, M.; Ochi, K. (2017): Enhancement of butanol production by sequential introduction of mutations conferring butanol tolerance and streptomycin resistance. In: Journal of Bioscience and Bioengineering, vol. 124, no. 4, 400-407. DOI: 10.1016/j.jbiosc.2017.05.003.
[7] Wang, S.; Dong, S.; Wang, P.; Tao, Y.; Wang, Y. (2017): Genome Editing in Clostridium saccharoperbutylacetonicum N1-4 with the CRISPR-Cas9 System Appl Environ Microbiol, vol. 83, no. 10, pp. e00233-17. DOI: 10.1128/AEM.00233-17.
[8] Koepke, M.; Mihalcea, C.; Liew, F.; Tizard, J. H.; Ali, M. S.; Conolly, J. J.; Al-Sinawi, B.;, Simpson, S. D. (2011): 2,3-Butanediol Production by Acetogenic Bacteria, an Alternative Route to Chemical Synthesis, Using Industrial Waste Gas’, Applied and Environmental Microbiology, vol. 77, no. 15, 5467-5475. DOI: 10.1128/AEM.00355-11.
Table 1: Description of A. woodii and C. ljungdahlii genes required for the WLP.