Proposed implementation
Since the start of the iGEM competition, Bio-brussels’ goal has always been about proving that more environmentally
friendly ways to soften water can be developed. This is why we would like to introduce you to CalcifEna, our new solution for
water softening. In Belgium, water softening is performed by utility companies, industry, but also by private
individuals. Depending on the level at which CalcifEna would be implemented, different things must be taken into account.
To ensure people’s safety, we are of the opinion that a biological softening system would best be operated by
trained staff, just like wastewater treatment plants. However, we did want to take every possible step to make our
solution as safe as possible, that way maybe in the future also household levels can be explored.
The above scheme represents our solution based on the constructs that have been developed for the proof of concept.
Currently, CalcifEna reduces the supersaturated calcium carbonate in solution. Heating the solution would increase the
working of our proteins as shown in the graph below. This can be attributed to the fact that increasing temperature
increases the supersaturation of calcium carbonate, giving our protein more material to work with. In future iGEM cycles
we would like to work on different ways to reduce this heating step to a minimum, such as introducing carbonic anhydrases
or pH heightening in a biological manner.
Let’s look at our reactor a little more
The reactor type could differ based on the industry in which our solution is offered. In case a membrane reactor would be
used, the fibers should be placed inside a membrane. The advantage of this approach is that the membrane can avoid bacterial
contamination, however membrane reactors are hard to operate and expensive. Hence, a membrane reactor won’t probably be the
best solution. A typical type of reactor in catalysis is a plug flow reactor. This would require an additional step in
which particles are immobilized with the fibers. The UV treatment would be an additional failsafe because we did a survey
on implementation of bacterial treatments and saw that people felt more comfortable when sterilisation steps would be
taken.
Why centrifugation?
By using centrifugation, we use a little bit of extra energy but speed up the recovery of our proteins from the medium.
+ This means we get them back as a dense pellet that we can then either re-use in new water or that we could use as a
biological calcium carbonate enriched fertilizer, maybe our plant could even be coupled to a farm to offset carbonate
emissions!
How can CalcifEna be further improved?
To ensure peoples safety, the expression of the nucleating fibers should be optimized in food grade micro-organisms, such as Lactococcus lactis .
This would also allow extracellular expression and easier down stream processing.
In addition, we would like to replace antibiotic resistance marker by another selection method or to knock-in the transgene
into the bacterial genome. The extracellular expression of the fibers would reduce the processing steps. Before our
solution can be implemented on a large scale, further studies need to be performed on the scaling-up, the capacity of
the nucleating fibers under different conditions, the affinity of the modified fibers for calciumcarbonate, the effect
of immobilization on the fibers activity et cetera. Some tests we did do proved that our solution would work better when
CO2 is pumped through the water, but further research would be needed. Additionally, in our engineering success pages you
can see how we would like to in the future reduce the heat used in our solution by introcuding carbonic anhydrases and pH
increasing steps.
Can we combine it with other technologies?
Yes we sure can! Two of our favorite collaborative teams UniofBath and iGEM Maastricht are also working on water applications,
the sheme down below represents an industrial way in which we would see our solutions working together to build the start
of a completely bacterial water purification plant. We proved our solution works with and without salt, so we can be combined
easily with the Maastricht technology. Combining with uniofbath allows us to create the optimal water obtained fertilisator
collection system! We’ll let Bath and maastricht explain a little more about their projects down below.
Uniofbath
“Our system would be most suited to be placed towards the end of the wastewater treatment process. There are also less
suspended solids at the end of the process which will reduce the damage to the bacteria and simplify our inputs and
outputs.
We aim to recover the bacteria, therefore, a batch process may be more appropriate for our part of the reactor. This allows us to manually place the bacteria into the reactor and remove when required. This could involve placing the bacteria into a tank where the water can flow past, and phosphate can be taken up. The bacteria are encapsulated in a chitosan-sodium alginate matrix as bead form and directly placed into a bioreactor where the water flows in and phosphate can be taken up. The encapsulated bacteria could then be recovered using membrane technology or a centrifuge. To reduce the amount of human involvement we would like to automate this to enable a continuous process where encapsulated bacteria are continuously fed in and removed without disruption to the treatment process.”
We aim to recover the bacteria, therefore, a batch process may be more appropriate for our part of the reactor. This allows us to manually place the bacteria into the reactor and remove when required. This could involve placing the bacteria into a tank where the water can flow past, and phosphate can be taken up. The bacteria are encapsulated in a chitosan-sodium alginate matrix as bead form and directly placed into a bioreactor where the water flows in and phosphate can be taken up. The encapsulated bacteria could then be recovered using membrane technology or a centrifuge. To reduce the amount of human involvement we would like to automate this to enable a continuous process where encapsulated bacteria are continuously fed in and removed without disruption to the treatment process.”
iGEM maastricht
“Our product will consist of alginate beads that have cyanobacteria embedded in them. These beads will be in a cube that
has a fine mesh sheathing. This cuboid box will be placed into a batch of salt water. The water will then flow through
the mesh and the polymer matrix until it reaches the bacteria. Once you shine green light on the bacteria, they will start
to desalinate water. When the bacteria reach their maximum capacity of salt uptake, the cube will be taken out of the water.
Next, the beads will be removed from the cube and a new set of beads will be added. Hence, desalinating the salt water will
follow a typical batch process system.
The pore size of the alginate polymer beads will be precisely engineered to facilitate ion diffusion whilst restricting the diffusion of bacteria or other cell components out of the beads. Therefore, we built a three step protection system consisting of the polymer network, the cube and the kill switch to make sure that the bacteria do not end up in the furter processing parts. The bacteria should not be able to escape the beads and the beads should not be able to escape the cube system. If either of the events should take place causing the bacteria to escape the system, the kill switch will prevent them from proliferating.”
The pore size of the alginate polymer beads will be precisely engineered to facilitate ion diffusion whilst restricting the diffusion of bacteria or other cell components out of the beads. Therefore, we built a three step protection system consisting of the polymer network, the cube and the kill switch to make sure that the bacteria do not end up in the furter processing parts. The bacteria should not be able to escape the beads and the beads should not be able to escape the cube system. If either of the events should take place causing the bacteria to escape the system, the kill switch will prevent them from proliferating.”
You can see and overview of how we see our projects working together over here!